| TECHNICAL
SPECIFICATIONS : |
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WORKING
WIDTH |
: |
1350 mm
(54”) to 2134 mm (84”) |
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BEAM FLANGE
DIA |
: |
700 mm (28”) to
900 mm (36”) |
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WARPING SPEED |
: |
0 – 600 Mtrs.
/ Min |
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DRIVE |
: |
AC Variable speed frequency
control ledwith slow & smooth start |
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BRAKING DEVICE |
: |
Pneumatic disc brakes
for drum |
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ADDITIONAL
BRAKING DEVICE |
: |
Specially designed by
us to controlvibrations, tension, and smooth
loading & unloading of beam. Pneumatic
Braking |
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BEAM LOADING
& UNLOADING |
: |
By pneumatically operated
levers. |
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BEAM PRESSING |
: |
Pneumatic pressing on
both sides. |
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DRUM |
: |
Dynamically balanced
steel drum |
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GUIDE ROLL |
: |
Balanced Hard Chrome
plated |
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COMB |
: |
Zig-Zag, Expanding &
Oscillating |
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BASIC MACHINE CONSTRUCTION |
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Basic construction
of the machine is sturdy, compact, modular,
ergonomically designed and comfortable
to operators, electricians and mechanics. Main
side walls and cross members of M.S frames are
structurally designed to take up heavy loads and
vibration free operations. Whole machine framing
is mounted on separate M.S plate which does not
require any extra effort for foundation. Electrical
panel, motor, drive to warping machine enclosed
under is cover for dust free operations. |
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WARPING DRUM - DYNAMICALLY BALANCED, METALIC |
| |
| M.S
drum of 8 mm thick plate perfectly ground,
polished and dynamically balanced is fitted
with sturdy bearings gives very smooth,
vibration free working. Drum widths offered
are 1350 mm (54”), 1500 mm (60”),
1800 mm (72”), 2000 mm (80”)
or 2100 mm (84”) |
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DRIVE SYSTEM - A.C VARIABLE FREQUENCY CONTROL
DRIVE |
| |
BWarping
drum is directly driven by AC motor and “V”
belts and main pulley on drum shaft. AC motor
is equipped with frequency controlled arrangement
through main panel so as to give desired speed
between 0 – 600 meters per minute simply
by controlling the knob on operator’s
panel. Panel is mounted on the main frame of
machine. |
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BRAKE SYSTEM - DISC BRAKE , PNEUMATIC |
| |
Pneumatic
disc brake system is supplied on the main shaft
of drum on other side of drum which stops the
machine instantly and the motor also.
Braking action takes place on following instances
such as
| 1. |
At the time of yarn
break |
| 2. |
At the finish of set length
of warping |
| 3. |
At any emergency
time |
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OPERATING PANEL |
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Operating
panels are provided on both sides of machine
frame. One side is provided for control of pneumatic
system. The other side panel has provision for
speed control / regulator, stop / start, start
/ stop of additional braking system and indicating
lamps for stop, running of machine and finish
of the beam set length. Foot pedal switch is
provided at bottom of machine for comfortable
working to operator. |
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BEAM LOADING AND UNLOADING
- PNEUMATIC |
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Beam loading
and unloading of empty or full beam is easily
done by two supporting side levers operated
by pneumatically operated cylinders on both
sides. |
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BEAM HOLDERS |
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Beam holder
housing is provided with bearings on both sides
with adopter and finely pitched screw and locking
device for lateral adjustment of beam at the
time of starting of beam which is maintained
perfectly without any displacement. Provision
of hand wheel adjustments has been given on
both sides. |
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BEAM PRESSING - PNEUMATIC
BOTH SIDE |
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Beam
pressing device keeps the beam in contact with
drum as per desired set pressure with the arrangement
of two pneumatic cylinders provided on both
sides and connected directly to the beam shafts.
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ADDITIONAL BRAKING DEVICE |
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This
is specially designed for direct warper and
mounted on the main shaft of beam support fitted
with pneumatic brake shoes and segment disc
fitted on main supporting shaft of beam which
controls the vibrations, maintains tension and
smooth loading and unloading of full beam. This
device is very successfully working on all the
supplied warping machines of T-500 models.
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GUIDE
ROLL |
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Hard Chrome
plated, balanced guide roll, fitted in ball
bearings at the ends in a sturdy housing delivers
the warps easily without any vibrations. Placement
of guide roll in front of the machine conveniently
fitted for easy operations of warp mending and
denting in Zig-Zag comb. |
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EXPANDING
COMB |
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Very
sturdy, uniformly pitched zig-zag comb is placed
just behind guide roll which guides the warp
yarn path perfectly as per width of the beam.
Comb can be operated with traverse motion to
maintain warp in flat and in level with beam
surface. Comb assembly has been provided with
provision of hand wheel for contraction or expanding
as per width of beam. |
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PRESET COUNTER |
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Electronic
counter meter is provided on the operating panel
which can be set at preset length of yarn to
be warped which gives set length indication
and stopping of machine automatically when set
length is finished. |
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MAIN PANEL |
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The main
electrical panel of machine operation is located
at the corner and back end of warping head stock
which has been designed with AC frequency control
drive, slow and soft start of machine and other
protective provisions including pneumatic controls. |
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SAFETY GUARD |
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Safety lever guard is provided
in front of machine which works instantly stopping
the machine simply by lifting the lever. The machine
can not be started until safety lever is down.
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The machine is assemble and
tested for operations hence it does not need any
extra labour and time for erection. Simply it
needs the foundation to be done with the supply
of power and compress air at the site of erection.
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