SECTIONAL
WARPING MACHINE -T – 60 HB –
HEAVY BEAMER
TECHNICAL SPECIFICATIONS : |
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WORKING WIDTH |
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1800 mm
[72”] to 3300 mm [130”] |
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DRUM TYPE |
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Open, with M.S tubings. |
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DRUM CONE HEIGHT |
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5 Mtrs. |
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CONE HEIGHT |
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Adjustable, with individual
blade up to 150 mm |
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CONE BLADE LENGTH |
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700 mm / 800 mm |
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WARPING SPEED |
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Up to 400 Mtrs. / Min |
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BEAMING SPEED |
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50 Mtrs. / Min. Fixed |
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SECTION WIDTH |
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250 mm std, wider in
Special cases |
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BEAM FLANGE DIA |
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600 mm – 800 mm |
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BEAMING SECTION |
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with machine, Heavy
Beaming operation |
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BEAM DOFFING
& DONNING |
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Mechanical but manually
operated |
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BRAKING SYSTEM |
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Band Brake , Manually
operated |
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MAIN POWER SUPPLY |
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440 V ± 5%, 50
Hz, Three Phase |
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MACHINE DRIVE |
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AC electrical Motor
( optional) |
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WARP TABLE TRAVERSE |
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Mechanical Fixed Speed |
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SECTION LENGTH |
: |
Counter Meter with Switch |
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OPTIONAL ATTACHMENT |
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| Optional
attachments are not include in Specification |
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AC Variable
speed , frequency controlled |
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Table Traverse variable
speed (mechanical) |
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Electric Motor |
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Electronic Static Eliminator |
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Oiling Device |
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SALIENT FEATURES OF T-60 H.B ( Heavy Beamer) |
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This
is a upgraded model of conventional
T-60 which is meant for ht. wt and
small beam |
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Specially designed
heavy duty beaming section has been
attached to the machine for longer
warp length and wider width also. |
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Facility for range
of cone heights, working widths and
comparative less power consumption,-
Minimum maintenance and simple operation. |
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All operations
manageable by one operator |
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BASIC MACHINE CONSTRUCTION |
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Basic
construction of the machine has been made stronger
and sturdy for working heavy beams. Main framing
has been fabricated in M.S. angles and Cross
bars which will sustain load rotational torque
of drum. Heavy beamer is attached to the main
warping machine. |
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WARPING DRUM - OPEN, M.S TUBINGS & RINGS |
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Five
meter circumference open drum is specially designed
with combination round, rectangle hollow tubes
across the width supported by 22 mm support
rods and C.I flanges on solid M.S shaft. At
one side of drum 700 / 800 mm long cone blades
of M.s . has been hinged at one end. The other
end of Cone blades connected to cone height
bars for adjustable up to 150 mm cone height.
Whole drum shaft is fitted with heavy duty bearings
resting on main structure and pulley & belt
drive from motor.
Drum working width
would be in the range of 1800 [72”]
to 3300mm [130”] warping speed can be
achieved up to 400 mtrs by fixing suitable
dia pulley. Crawl speed can be easily given
by pressing the foot pedal supplied at the
bottom of machine. One A.C electric motor
is used for warping and beaming operations
by clutch arrangement..
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BRAKE SYSTEM - BRAKE BAND – MANUAL OPERATED
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Brake
band are provided on both sides of drum and
applied manually by the operator at the time
of warp end breakage continuous or at any other
stoppages or emergency and also braking action
required for drum at the time of beaming operation
for beam tension.. |
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WARPING TABLE - MECHANICAL, FIXED TRAVERSE |
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Warping
table is mounted on front rail of main frame
with bearing for free & easy movement of
table traverse. Mechanical worm worm shaft arrangement
gives the fixed traverse to the table at the
time warp section winding on drum warp table
is shiffed manually and firmly locked by arrangement
provided on rail & table before starting
next section. Optional device is offered in
case variable speed is required for warp table
traverse. Flat reed and guide roll mounted on
traverse table for guiding the section on drum. |
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LEASING SYSTEM - MANUALLY
OPERATED |
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The Leasing
device is operated manually to rise up and down
the lease reed. Warp ends are guided separately
by the polished rods behind the lease reed assembly. |
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SECTION LENGTH - PRESET
COUNTER |
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Pre-set
counter meter is provided for section length.
After finished length of section, meter switch
automatically stop the machine |
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BEAMING SECTION - WITH
MACHINE |
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Beaming
section has been specially designed for this
Model for preparing the heavy beams of coarse
counts with 600 mm [24”] or 800mm [32”]
beam flange dia and upto 130” width of
machine. The beaming section consists of two
adjustable heavy duty beam carriages, beam drive,
chain & sprockets, traverse shaft beam doffing
& donning mechanism safety bar with electrical
switch and push buttons for operations and guide
roll for warp sheet. Beam is driven by duplex
chain and sprockets from the electrical motor
through the shaft and clutch arrangement. The
beaming speed is fixed at the rate of 50 meters
per minute.
Beaming tension on
warp sheet is adjusted as per requirement
through the brake bands continuously in contact
on warp drum till the beaming operation.Two
heavy duty beam carriages fitted with twelve
bearings and sliding on two large dia shafts
across the beaming section works very smoothly
and precisely by the traverse of the shaft.
Both the carriages have been provided adaptors
to hold the beam with firm locking arrangement..
Auto stop counter meter is provided in beaming
section to indicate exact length of warp after
beam finish.
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BEAM DONNING & DOFFING - MECHANICAL, MANNUAL
OPERATION |
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Mechanical
arrangement has been provided in beaming section
to support the beam barrels at both ends by
lifting levers which are operated by the operator
simply by turning the handwheel provided at
the end of beaming section to load or unload
from floor.
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SAFETY
DEVICE |
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Safety
bar fulerumed on top rail of beaming section
is provided with electrical switch . Which when
lifted in running operations of machine switches
off the motor and stop the machine. Top rail
also has been provided Stop / Start push button
for machine operation over beaming section. |
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MAIN PANEL |
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Main
panel is provided in side the covering of the
machine conveniently located at the side with
provision of star delta panel star delta motor. |
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