SEMI AUTO SECTIONAL WARPING MACHINE, MANUFACTURER, EXPORTER SEMI AUTO SECTIONAL WARPING MACHINE.    
SECTIONAL WARPING MACHINE
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SEMI AUTO SECTIONAL WARPING MACHINE, MANUFACTURER, EXPORTER SEMI AUTO SECTIONAL WARPING MACHINE, WARPING MACHINE
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SECTIONAL WARPING MACHINE
SECTIONAL WARPING MACHINE - T - 70 SEMI - AUTO

TECHNICAL SPECIFICATIONS :
WORKING WIDTH : 1800 mm [72”] to 2800 mm [110”]
DRUM TYPE : Open, with M.S tubings
DRUM CONE HEIGHT : 2.5 Mtrs
CONE HEIGHT : Adjustable, with individual cone blade up to 150 mm
CONE BLADE LENGTH : 700 mm – 800 mm
WARPING SPEED : 0 – 400 Mtrs. / Min
BEAMING SPEED : 0 – 50 Mtrs. / Min
SECTION WIDTH : 250 mm Std Supply
BEAM FLANGE DIA : 600 mm – 800 mm
BEAMING SECTION : Built in with machine
BEAM DOFFING & DONNING : Hydraulic Manual Operated
BRAKING SYSTEM : Band Brake by hydraulic system
MAIN POWER SUPPLY : 440 V ± 5%, 50 Hz, 3 Phase
TYPE OF DRIVE : AC variable speed, frequency controlled
ELECTRIC MOTOR : One (common for warping & beaming)
TABLE TRAVERSE : By 50 Steps Gear Ratio (Mechanical)
SECTION LENGTH : Preset Meter
BEAMING LENGTH : Counter Meter at Beaming Side
   
1.1 OPTIONAL ATTACHMENT
 
Optional attachments are not include in Specification
Auto Stop in case of power failure
Liquid Waxing Device
Electronic Static Eliminator
Oiling Device
Additional Motor for Beaming
 
1.2 SALIENT FEATURES OF T-70 SEMI - AUTO
 
Variable Speed of Machine ( Frequency controlled)
Choice of warp table traverse out of 50 steps suitable for yarn counts
Both side Counter Meter
Hydraulic Braking System
Wide Choice of Selection of Working Width & Flange dia
Adjustable Cone heights
   
2.0 BASIC MACHINE CONSTRUCTION – WARPING & BEAMING
 
Basic construction of the machine is Compact, modular, ergonomically designed and comfortable to operators, electricians and mechanics. Machine is low built and very easily supervised by operator from any angle. Main framing has been fabricated in M.S angle and cross bars which will sustain load and rotational torque of drum. Beaming Section is with Warping amchine.
   
3.0 WARPING DRUM – OPEN, M.S. TUBING & RINGS
 
2.5 Meter circumference open drum is specially designed with combination of round rectangle hollow tubes across the width supported by 22 mm support rods and C.I. Flanges on solid M.S shaft . At one side 700/800 mm long cone blades of M.S has been hinged at one end. The other end of cone blades connected to cone height bars for adjustment up to 150 mm cone height. Whole warping drum shaft is fitted with heavy duty bearings resting on main structure. Drum working width would be in the range of 1800 mm (72”) to 2800 mm (110”) and Warping speed can be achieved up to 400 mtrs by A.C Variable Speed drive ( Frequency controlled ) one common motor is provided for Warping and Beaming drive which can be engaged or disengaged by change over clutch as required. Crawl speed ( inching motion) can be obtained by foot pedal operations.
   
6.0 BRAKE SYSTEM – HYDRAULIC, BAND BRAKES
 
The brake system is developed at our factory after many trials which is successful due to minimum maintenance and efficient working. Model T-70 SEMI AUTO is provided two powerful brake bands of 3” wide on each side of drum which operates with hydraulic system.

Braking action takes place on various instances such as:
 
1. At the time of yarn break
2. At the finish of section length
3. At the time of beaming for warp tension
4. At any emergency time
  All the stoppages are indicated by bright signal lamp pole mounted on machine body at the corner of the machine and easily noticed from a distance.
   
7.0 WARPING TABLE –TRAVERSE IN 500 STEPS OF GEAR RATIOS
 
This is very precisely built mechanism for accurate and smooth working of warping table to get perfect and parallel warp sheet laying over the drum. Warping table unit is equipped single roller for delivery of warp section to cylinder with bearings fitted on both side, “V” Reed, operating panel equipped with in push buttons for various operations, foot pedal for machine stop/start, locking device and carriage moving in rack and channel.

Wide range
of traverses are possible out of 50 steps of gear ratios combination from a special designed gear box and connected to drive shaft and warp table.

“V” Reed is provided with the adjustments for required section width and lateral position of section. Normally 250 mm section width is offered as standard

Distance between drum and guide roll is maintained by manual operation with the facility provided on the warping table.

   
8.1
CENTRAL POSITION OF THE MACHINE
 
The machine is mounted on the rails and an electrical drive system maintains the lateral angle between creel and warping table automatically while working.
 
9.0
LEASING DEVICE
 
The leasing device is operated by electric motor to raise up & down the leasing reed. Leasing stand is fabricated with wider & firm base fitted with polished chrome plated rods
 
10.7
BEAM DOFFING & DONNING - HYDRAULIC
 
Two heavy duty support levers are supplied in beaming section which load and unload the loom beam. Both are adjustable as per loom beam size and operate simply by manual operation by operator with the hydraulic system comfortably.
   
10.4
BEAMING SECTION - BUILT IN WITH MACHINE
 
Very sturdy beaming section has been designed and constructed to take up the load and heavy torque of beam rotation. Both side carriages are adjustable easily and chucked perfectly with loom beam barrels. Both carriages are supported by 32 bearings (16each) so as to slide the carriages very easily on two lengthwise shafts while beaming operation takes place. Common motor drives to the beam through Duplex sprockets and chains. Beaming tension is manually adjusted through the regulator for tension adjustments on warp sheet from beginning to end of beam depending on the yarn count and density. The beaming section with machine is also equipped with beam doffing and donning by hydraulic operations.Beaming section built in with machine is recommended for beam flange dia 600 – 800 mm and beam width 1800 mm – 2800 mm.
 
10.5
PRECISE WARP LENGTH
 
The electronic counter meter is provided specially for beaming operations which indicates precise warp length after completion of beaming. This is very important and useful for loom production data.
 
14.1
SAFETY DEVICE – SAFETY BAR
 
Safety bar is fulcrumed on main framing beaming section. The machine can be started only when safety bar is in lower position. Additionally electrical switch is provided in front of beaming section for instant stopping to avoid any accident. The safety bar is fitted with switches for start and stop of the machine or stop the machine instantly in emergency.
   
15.0
POWER SAVING – – IN CASE OF FREQUENT STOPPAGES
 
Additional provision has been made in control panel to stop and start hydraulic motor at the time of yarn breaks and stoppages of machine for about 1.5 – 2.0 minutes which saves power and increase life of hydraulic oil due to lower temperature. Idle time (unutilized) when considered over a period of time is substantially higher. During this time hydraulic motor is stopped.
 
15.1
MAIN PANEL AND POWER PROTECTION
 
The main panel is equipped with protection device to protect electric motors for excess or lower voltage than supplied. The main panel is manufactured by standard quality specifications and rules and regulations laid by electrical engineering authorized agency. The panel is totally enclosed with sheet metal fabrication and conveniently located in the machine framing for trouble free operations.
 
E-mail: info@techmechwarp.com l techmechad1@sancharnet.in
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